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Modular Gearbox

1. Small size, low noise, light weight, high efficiency of 94-98%;
2. High torque, strong carrying capacity, stable operation; 
3. Low cost, easy disassemble & installation, long service life; 

 
Applications of hard tooth surface modular gearbox: 
transportation, metallurgy, mining, lift, water conservancy, construction, port, ship, chemical & light industry. 

Email: txljsj@aliyun.com 
Mobile: +86
15605162023
Tel: +86-523-8799 6188/8799 6888
 
Availability:
Quantity:
  • Taixinglong

Overview of modular reducer

Internationally advanced transmission devices, mechatronics geared motors have been widely used in various fields. Relying on strong design power, Taixinglong has introduced a brand-new design concept, based on the modular combination system, and has researched and developed modular combination geared motors.

The module combination allows the reducer to be combined with the following components:

1) Combined with AC squirrel cage motor;

2) Combination with AC squirrel cage flameproof motor;

3) Combine with brake motor;

4) Combine with unidirectional rotating motor;

5) Combine with servo motor;

6) A reducer with an input shaft connection without a motor can be provided, or a reducer with an open input end can be provided, which can be combined by customers at will.


Main features:

1. According to customer requirements, high-precision modular design, easy to install;

2. The gear is made of high-quality alloy steel, carburized and quenched, and processed by high-precision equipment;

3. The cast iron box body ensures rigidity and is precisely machined to ensure the shape and position accuracy;

4. Superior performance such as strong carrying capacity, long life, small size, large speed ratio, light weight, high efficiency and low noise;

5. Optimized and designed by adopting internationally advanced transmission machinery model.


Product Description

Features

Stable operation, low noise,

Small size and light weight,

Long service life, strong carrying capacity,

Low maintenance cost,

Easy to disassemble and install,

High efficiency, large torque.

 

Main application industries

Modular gearbox is widely used

Metallurgical equipment,

Mining Equipment,

Automation equipment,

Chemical, light industry and other industries


Technical Data

Shell material

cast ductile iron

Shell hardness


Gear material

20CrMnTi/20CrMnMo

Gear surface hardness

HRC58-62

Gear core hardness

HRC33-40

Input/output shaft material

42CrMo

Input/output shaft hardness

HB260-290

Gear machining accuracy

5-6 grade precision gear grinding

Lubricant

GB L-CKC220-320

Heat treatment

carburizing, quenching, etc.

Effectiveness

94%-98% (depending on the transmission stage)

Noise (maximum)

60-72 decibels

Temperature rise (maximum)

30℃

Temperature rise (oil) (maximum)

40℃

Vibration

≤20μm

Error

≤20Arcmin

Bearing brands

SKF,FAG,NSK

Oil seal brand

NAK - Taiwan or other brand requirements

R seriesF seriesK series reducer

R series F series K series


1. R series reducer

R series helical gear reducer motor. The gears are made of high-quality alloy steel materials, surface hardened, and processed by high-precision equipment. The cast iron box body ensures rigidity and is precisely machined to ensure shape and position accuracy. It has the advantages of strong carrying capacity, long life, small size, large speed ratio, light weight, high efficiency and low noise.

R series gear reduction motors, two helical gear reduction boxes and motors can be combined into a multi-stage reduction. The output part can also be designed to lengthen the bearing section to form a vortex type reducer. Helical gear motors can be installed horizontally or flanged. In addition to independent applications, R series gear-free gear motors can be mounted with RF flangeless feet.

In addition to the independent application of R series helical gear motors, its RF non-foot flange mounted helical gear motors can also be used with P series parallel shaft helical gear motors, K series helical gear-bevel gear motors, and S series helical gears. -The wire gear worm gear motor is composed of a multi-stage gear motor to obtain a particularly low output speed.

The motor is class F insulation, IP54 protection, 380 volts, 50 Hz three-phase asynchronous motor, suitable for the ambient temperature of -10℃~+40℃ in the weekly picture. It operates at an altitude of 1000m. If the above conditions are exceeded, please contact our company.

R series

R series installation form

Installation form


Oil level diagram

Oil level diagram


Type, Diagram and characteristics


Type, diagram and characteristics

2. F series reducer

F series parallel shaft helical gear reducer motor. The gears are made of high-quality alloy steel materials, surface hardened, and processed by high-precision equipment. The cast iron box body ensures rigidity and is precisely machined to ensure shape and position accuracy. It has the advantages of strong carrying capacity, long life, small size, large speed ratio, light weight, high efficiency and low noise.

There are 10 models of F series parallel shaft helical gear motors. It can also be combined with R series helical gear motor to form a multi-stage reduction. Any connection (foot, flange, hollow shaft) and various installation positions can be selected according to user requirements.

F series geared motors are equipped with class F insulation, IP54 protection, 380 volts, 50 Hz three-phase asynchronous motors, suitable for operation under the conditions of ambient temperature -10℃~+40℃ and altitude of 1000m, if the above is exceeded Conditions, please contact our company.

F series

installation form

Installation form


oil level diagram

Oil level diagram


Type, diagram and characteristics 1-1


Type, diagram and characteristics 2-1

Type, diagram and characteristics

3. K series reducer

K series helical gears-bevel gear reducer motor gears are made of high-quality alloy steel materials, surface hardened, and processed by high-precision equipment. The cast iron box body ensures rigidity and is precisely machined to ensure shape and position accuracy. It has the advantages of strong carrying capacity, long life, small size, large speed ratio, light weight, high efficiency and low noise.

There are 12 models of K series helical gear-bevel gear motors. It can also be combined with R series helical gear motor to form a multi-stage reduction.

K series geared motors provide two machined foot planes or connection methods of B5 flange, B14 flange, moment support frame and multiple installation positions. The output types are solid shaft, hollow shaft, spline hollow shaft and hollow Shaft locking disc. Users can choose arbitrarily according to different requirements.

K series geared motors are equipped with class F insulation, IP54 protection, 380 volts, 50 Hz three-phase asynchronous motors, suitable for operation in ambient temperature -10℃~+40℃, altitude 1000m, if the above is exceeded Conditions, please contact our company.

K series reducer


installation form

Installation form


oil level diagram

Oil level diagram


Type, diagram and characteristics 1-1


Type, diagram and characteristics 2-1

Type, diagram and characteristics

Main production equipment to guarantee quality!


Processing center, imported high precision equipment

The horizontal machining center

The horizontal machining center imported from Korea adopts fanuc31i system from Japan. With APC and ATC, it can realize the functions of boring, milling, drilling, tapping and automatic detection with high precision and high efficiency.

horizontal machining center

 

VMC 1100 vertical machining center

VMC 1100 vertical machining center adopts the Japanese fan oimd operating system, which can realize the functions of three-axis three linkage and 24 cutter automatic exchange, and has the functions of boring, milling, reaming, drilling, tapping and automatic chip removal, with high precision and high efficiency, and the accuracy is above grade 6.

 VMC 1100 vertical machining center

 

Gear grinding and hobbing equipment workshop

Niles gear grinding machine imported from Germany

Niles gear grinding machine imported from Germany is suitable for gear processing with high quality and high precision. The quality of external teeth can reach grade 3, and the quality of internal teeth can reach grade 4 (according to German dn3962 standard). The structure is compact, high toughness and shock absorption cast iron. The Siemens 840D control system is adopted. It is ergonomically designed, and the machine tool has good accessibility. The operator's standing height is on the floor of the workshop.

Niles gear grinding machine imported from Germany

 

Yk7380 CNC high precision gear grinding machine

Yk7380 CNC high precision gear grinding machine has the advantages of simple operation, high precision, high efficiency, high reliability and stability, and high degree of automation. The machine tool is full closed-loop control, with a wide variety of processing objects and flexible gear profile and tooth direction modification.

Yk7380 CNC high precision gear grinding machine

 

Hardened teeth, metalworking, heat treatment, box equipment workshop

Production department, equipment department, metalworking workshop, box workshop, heat treatment workshop, assembly workshop, paint workshop, physical and chemical room, measurement room, testing room, with 186 sets of domestic first-class production and testing equipment, continuously introducing foreign advanced technology, professional research and development, production of various types of reducer.

Hardened teeth, metalworking, heat treatment, box equipment workshop

 

Testing equipment

The company has precision testing equipment to inspect, measure and test reducer products. Effective control, strict control, provide quality products!

testing equipment


Company profile

Jiangsu Taixinglong Reducer Co., Ltd., established in 2002, is a high-tech enterprise integrating technical research and development, industrial production and marketing. It is located in Taixing Science and Technology Industrial Park. Taixinglong covers an area of 32,000 square meters including a building area of 12,800 square meters, has 469 employees including 56 engineering technicians, 16 senior engineers and 3 senior economists, 186 sets of domestic first-class production and inspection equipment, and fixed assets of RMB 76.79 million, realizes an annual output value and sales volume of RMB 600 million, and is a leading company in China reducer industry.

Taixinglong has ISO, CQC certificate, and Taixinglong products have been exported to more than 30 countries in the world including Russia, Pakistan, Egypt, Vietnam, India, Indonesia and so on.


taixinglong factory


Honors and certificates

China "Qualified Supplier of Water Conservancy Project Hoist"

Member of China Gear Manufacturer Association

China Conveyor and Feeder Branch Member

China Heavy Machinery Industry Association Bridge Crane Branch Member


honors and certificates


Production Strength

production strength


Cooperative partner

Cooperative partner

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Contatc Us

 :City Science and Technology Industrial Park, Taixing Town, Taixing City, Jiangsu, China
 :+86-523-87996188/87996888
:+8615605162023
 :+86-523-87996999/87996899
Contact Us
Jiangsu Taixinglong Reducer Co., Ltd., 
Taixinglong reducer has a strong technical force, professional R&D and production of various types planetary reducer、gear reducer、hard tooth surface reducer, modular reducer.
TEL: +86-523-87996188/87996888
Phone:+8615605162023
FAX:+86-523-87996999/87996899
E-mail: txljsj@aliyun.com

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